Clymer manual for the Honda CX & GL500/650's from 1978-1983
Clymer motorcycle repair manuals are written specifically for the do-it-yourselfer. Whether it’s routine maintenance or more extensive repairs involving engine and transmission disassembly, Clymer repair manuals provide all the information you need about your motorcycle. With step-by-step procedures, detailed photography and extensive use of exploded views, each manual is based on the complete disassembly of the machine. Unlike OEM manuals, which are purposely designed for the professional technician with an impressive array of specialized tools, equipment and knowledge, Clymer manuals are designed for the first-time user.
Copyright: 1983
Part Number: M335
320 pages
Models Covered:
CX500 (1978)
CX500 Custom (1979-1982)
CX500 Deluxe (1979-1981)
GL500 (1981-1982)
GL500 Interstate (1981-1982)
CX650C (1983)
GL650 (1983)
GL650 Interstate (1983)
Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Parts replacement / Expendable supplies / Tools / Serial numbers / General specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Emergency troubleshooting / Engine / Charging system / Starter / Engine noises / Excessive vibration / Lubrication troubles / Fuel system / Clutch / Transmission / Brakes / Lighting system / Front suspension and steering
CHAPTER THREE / PERIODIC MAINTENANCE AND LUBRICATION
Routine / Service intervals / Tires / Battery / Periodic lubrication / Periodic maintenance / Tune-up
CHAPTER FOUR / ENGINE
Engine principles / Servicing engine in frame / Engine removal and installation / Cylinder head / Valve and valve seats / Upper rocker arm assemblies / Camshaft / Camshaft chain and tensioner / Lower rocker arm assemblies / Piston and connecting rods / Alternator / Oil pump / Oil pressure relief valve / Cylinder block/crankcase / Crankshaft / Starter gears and clutch / Break-in / Specifications
CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch / Clutch cable / Shifting mechanism / Transmission / Gearshift drum and forks / Final shaft
CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetors / Fuel shutoff valve / Fuel tank / Crankcase breather system / Exhaust system
CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system / Battery / Alternator / Voltage regulator/rectifier / Ignition system / Ignition coil / Capacitor discharge system / Spark plugs / Starting system / Starter / Lighting / Fuses
CHAPTER EIGHT / COOLING SYSTEM
Checks / Radiator / Fan / Thermostat / Coolant change / Water pump
CHAPTER NINE / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balancing / Tire changing / Handlebar / Steering head / Front fork
CHAPTER TEN / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Tire change / Final drive / Drive shaft/rear swing arm / Rear shocks
CHAPTER ELEVEN / BRAKES
Front disc brake / Rear drum brake
CHAPTER TWELVE / FRAME
SUPPLEMENT / 1980 AND LATER SERVICE INFORMATION
INDEX
COLOR WIRING DIAGRAMS